Cause of Trouble and Countermeasures

Technical information

Cause of Trouble Outlook

Trouble of packings can generate by various causes from designing, processing and operating view points.

Followings are the causes in summery.

Determinations of cause by appearance of packings

Trouble of packings can generate by various causes from designing, processing and operating view points.

Followings are the causes in summery.

Parts of packings
Part Name
Appearance of packings Possible causes Photos:
Lip top on contacting surface
Fine wears Scuff during the installation Fine wears
Small chipping (tearing) Scars at threaded part, width across flats and port where seals pass through Small chipping (tearing)
Initial stage of the damage by back pressure (View detail) Small chipping (tearing)
Circumference wear (includs partial wear) Initial stage of wear and vertical scars (View detail)  
Small deformation Biting foreign substances (ex. lint and dust)  
Lip top on contacting surface
Damages and chippings Damages by back pressure → Pursuing primary causes (View detail) Damages and chippings
Lip top on contacting surface
Chippings (Tear)
Protrusion marks
Damage by extrusion (View detail)
Initial stage of damage by extrusion (View detail)
Chippings (Tear)
Protrusion marks
Entire contact surface
Deep vertical scars (View detail) Deep vertical scars
Shallow vertical scars (View detail) Shallow vertical scars
Shallow and fine scars (View detail) Shallow and fine scars
A few vertical scars (View detail) A few vertical scars
Gloss wears (View detail) Gloss wears
Mat wears (View detail) Mat wears
Eccentric wears (View detail) Eccentric wears
Circumferential wrinkles Turned up lips 
Wear under constant pressurization & micro vibration condition
Circumferential wrinkles
Lip top on contacting surface
Circumferential dints and scars Initial stage of the damage by back pressure (View detail) Small chipping (tearing)
Wears (over the concave) Turned up lips  
Lip top of contacting side
Fine wears
Small chippings
Circumference wear (includs partial wear)
Scuff during the installation  Fine wears
Scars damaged at installation  Small chipping (tearing)
Initial stage of wear and vertical scars (View detail)  
Entire non-contacting surface
Wears
Pitted wears and scars
Surface finish (roughness) of groove bottom
Rust, incomplete casting and surface finish of groove bottom 
Pitted wears and scars
Concave part Cracks and breakage
Circumferential wrinkles
Surge pressure 
Turned up lips
Increase of frictional force
Cracks and breakage
Bottom surface Wears Rough surface finish of internal sides of groove  
Entire surface Hardening, cracking and permanent strain Excessive heat or attack by operating fluids  
Softning of material Incompatibility of material with operating fluid  
Partial hardening (Foaming) Adiabatic compression of air in oil  Partial hardening (Foaming)
Sticking (tend to melt) Operating fluids attack materials